About Ceramic Band Heater
We have gained a vast experience in this field and hence we have developed ourselves with the wide range of product with different features and the efficient technology for the effective construction of these products. The
Ceramic Band Heater is drum-like structure heater with a non-varying heating effect which is most specifically used for the reduction of the danger of heating volatile substances. The voltage, power and the size of our
Ceramic Band Heater vary as per the requirement of the process and the order placed for the same should be minimum 6 at a time.
Application: - Plastic Injection Molding Machines
- Oil Reclamation Equipment
- Plastic Extruders
- Food and Candy Extruders
- Holding Tanks
- Blow Molding Machines
- Vending Machines
- Drum Heating
- Extrusion Dies
- Food Service Warming
- Autoclaves & Sterilizers
- Pulp and Paper Processing Equipment
- Barrels & Heads
- Metallurgical Analyzers
- Fluidized Beds
- Hot Runner Mold
Specifications: - Dimensions (w x d x h cm): 5 x 17.0 x 34.0
- 24-hour timer: Yes
- Anti-frost function: Yes
- Ceramic technology: Yes
- Dust filter: Yes, as per requirement
- Wattage/ power: From 200Watt to 4000Watt
- Remote control: Yes, By temperature sensors
- Silence function: Yes
- Timer: 24 hours, but with small cutoffs
- Tip over switch: Yes
Advanced Ceramic Fiber InsulationOur ceramic band heater utilizes advanced ceramic fiber insulation to significantly reduce heat loss, ensuring optimal energy usage during operation. This design not only improves efficiency but also contributes to a safer working environment by maintaining a cool external surface. The insulation enables reliable performance, especially in industries where sustained high temperatures are required for production processes.
Versatile Mounting and Customization OptionsWith split, one-piece, and two-piece band structures, these heaters offer flexibility for various installation requirements. Custom inner diameters and lead wire lengths allow precise fitting across diverse machinery, including injection molding and blow molding equipment. Optional thermocouple provision ensures precise temperature monitoring, further enhancing the precision and adaptability to customer-specific applications.
FAQs of Ceramic Band Heater:
Q: How does the ceramic fiber insulation benefit the Ceramic Band Heaters performance?
A: The ceramic fiber insulation substantially reduces heat loss, resulting in higher energy efficiency, lower operational costs, and consistent heating at the desired temperature. It also helps keep the outer surface cooler for safer handling in industrial environments.
Q: What mounting options are available for installation, and how do I choose?
A: The heater can be installed using split, one-piece, or two-piece band structures. The appropriate mounting option depends on your machines design and accessibilitysplit or two-piece units are beneficial for retrofitting, while one-piece bands suit new installations.
Q: Where are Ceramic Band Heaters most commonly used?
A: These heaters are widely used in plastic processing, chemical, packaging, and food processing industries. Typical applications include heating barrels, extruders, injection molding machines, and blow molding machines.
Q: What are the customization options for size and lead wire length?
A: You can customize the inner diameter between 25mm and 600mm and specify lead wire length, typically 1 meter, but adjustable to your requirements. Custom dimensions for length, width, and height are also available to ensure compatibility with your machinery.
Q: How is temperature monitoring handled for this heater?
A: An optional thermocouple provision allows you to monitor and regulate the heaters temperature closely, ensuring optimal process control and safety for sensitive industrial applications.
Q: What makes this heater suitable for high-moisture environments?
A: Encased in polished stainless steel housing and designed for high moisture resistance, the heater performs reliably even in humid or wet industrial settings, offering corrosion protection and longer lifespan.