About High Density Cartridge Heater
High Density Cartridge Heater is a heater in the structure of a container of stainless steel which is basically made of ni- chrome wire placed in the ceramic insulator and the remaining space has a premium quality magnesium oxide powder. It has the capacity of temperature as 4000C for SS304 and 2500C for brass as the material of construction depends on the application. These High Density Cartridge Heater can be used in the industries involved in the process of hot stamping, medical and rubber handling machinery, mod and dies industry etc.
Advanced Thermal EfficiencyDesigned with a NiCr resistance wire and high-purity magnesium oxide insulation, this cartridge heater achieves swift and uniform heat distribution, supporting surface loads up to 25 W/cm. Its advanced engineering allows sustained operation at temperatures up to 750C, making it ideal for processes demanding precise, high-output thermal control.
Versatile Lead and Mounting OptionsChoose from flexible fiberglass, PTFE, or silicone rubber leads and several connection optionsincluding cable, terminal pins, or threaded studsfor installation versatility. The insert-type design streamlines incorporation into dies, plates, or tool cavities across various machinery.
Certified Quality and Long Operating LifeCE certification and ISO 9001:2015 compliance verify this heaters stringent quality standards. With an expected operating life of up to 5000 hours (depending on application conditions), its a dependable solution for manufacturers, suppliers, and wholesalers seeking resilience and operational safety.
FAQs of High Density Cartridge Heater:
Q: How does the High Density Cartridge Heater provide efficient and uniform heating?
A: This cartridge heater employs a nickel-chromium resistance wire and high-purity magnesium oxide insulation within a stainless steel 304/316 sheath, allowing for rapid and even heat distribution. The precise construction supports surface loads up to 25 W/cm and can reach operating temperatures of up to 750C, ensuring efficient heating for demanding applications.
Q: What industries or processes commonly use this heater?
A: The High Density Cartridge Heater is widely used in plastic injection molding, packaging machines, hot runner systems, and for the heating of dies and plates. Its high heat capacity and reliability make it suitable for a range of industrial applications requiring consistent thermal performance.
Q: When should I consider customizing the heaters specifications?
A: If your application needs specific wattage, voltage, dimensions, shape, or special fittings, customization is recommended. Custom options are available on request to ensure the heater fits your equipment and process requirements perfectly.
Q: Where can these cartridge heaters be installed?
A: These heaters are typically installed by inserting them into drilled holes or cavities in dies, plates, or other thermal transfer surfaces. Flexible lead types and multiple connection options provide adaptability for various installation environments.
Q: What is the typical process for installing and operating the cartridge heater?
A: To install, simply insert the heater into the designated slot or drilled hole, ensuring good surface contact for optimum heat transfer. Connect the lead type of your choice (fiber glass, PTFE, or silicone rubber) using the preferred terminal option, and supply the appropriate input voltage (220 V AC). Monitor for correct operation and ambient conditions.
Q: How does this heater benefit manufacturers and suppliers?
A: Manufacturers and suppliers benefit from its robust design, high-temperature capability, prolonged operating life (up to 5000 hours), and compliance with CE and ISO standards. It ensures process reliability, reduces downtime, and increases productivity in high-demand environments.